Problem: Delamination (separation of layers)

Solution: Use sharp diamond-coated tools with appropriate feed rates and depths of cut. Minimize vibration by ensuring machine rigidity and proper clamping. Consider using a backing plate to support the bottom layer of the carbon fiber plate.

Problem: Excessive dust generation

Solution: Implement a powerful dust collection system with a HEPA filter to capture dust particles effectively. Regularly clean the dust collection system to maintain its efficiency.

Problem: Poor surface finish (e.g., fraying, chipping)

Solution: Use sharp diamond-coated tools and optimize cutting parameters (speed, feed rate, depth of cut) based on the specific carbon fiber material and desired finish. Experiment with different tool paths to minimize tool chatter.

Problem: Tool wear

Solution: Use high-quality diamond-coated tools designed for carbon fiber machining. Implement proper tool cooling strategies to minimize heat buildup and extend tool life. Regularly monitor tool wear and replace tools when necessary.

For more information please click:https://www.jtrmachine.com/cnc-machining-service