The global Thermal Spray Market was valued at USD 8 billion. It is anticipated to reach USD 22.18 billion by 2032, experiencing a compound annual growth rate (CAGR) of 12% throughout the forecast period. The main drivers of this market's revenue expansion are the growing industrialization and the escalating demand for protective coatings that offer enhanced performance and longevity to components and structures exposed to severe operational conditions.
The need for coatings that resist corrosion and wear, the increasing utilization of thermal barrier coatings within the aerospace industry, and the rising application of these coatings in the healthcare sector are among the pivotal factors propelling the revenue growth of the Thermal Spray market. Furthermore, there is a growing adoption of these coatings in the oil and gas sector to safeguard pipelines and drilling platforms from corrosion and erosion.
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Top Leading Players in The Global Thermal Spray Market Are:
Praxair Surface Technologies, Inc., Bodycote plc, H.C. Starck GmbH, Arc-Spray (Pty) Ltd, C&M Technologies GmbH, AMETEK, Inc., BryCoat Inc., Montreal Carbide Co. Ltd., Powder Alloy Corporation, and John Wood Group plc.
Some Key Highlights from the Report
- Ceramics segment accounted for largest revenue share in 2020. Ceramic material is in high demand due to its low cost and ease of availability and other benefits including wear resistance, thermal resistance, and corrosion prevention. Ceramics are used in every type of Thermal Spray process, including water plasma, HVOF, gas plasma, electric arc, and powder flame spraying systems. Rising demand for high-performance ceramic coatings in end-use industries including aerospace & defense, healthcare, industrial goods, fiber-optic communications, energy, and environmental protection is expected to drive the segment revenue growth during the forecast period.
- Plasma spraying segment is expected to register a considerable revenue growth rate during the forecast period. Plasma spray coating can be sprayed on a wide range of materials, including metals, alloys, carbide, and ceramics, on both big and small components. The process provides temperature control, clearance control, electrical conductivity and resistivity, and resistance to corrosion, heat, oxidation, and wear. The process is widely used in jet engines because it provides protection from high temperatures of gases released from combustion gases.
The demand for Thermal Spray is driven by several factors:
- Growing industrial applications: Thermal Spray find extensive use in industries such as aerospace, automotive, oil and gas, power generation, electronics, and healthcare. These coatings provide benefits such as enhanced corrosion resistance, improved wear resistance, thermal insulation, and increased surface hardness. With the growth of these industries, the demand for Thermal Spray has also increased.
- Increasing focus on maintenance and repair: As industries strive to improve the lifespan and performance of their equipment and components, the demand for Thermal Spray for maintenance and repair purposes has surged. These coatings can be applied to restore worn-out surfaces, improve dimensional restoration, and extend the service life of critical components, thereby reducing replacement costs.
- Advancements in coating materials and techniques: The development of new and improved coating materials and techniques has expanded the applications and performance capabilities of Thermal Spray. Innovations in materials such as ceramics, metals, alloys, and composites have enabled the production of coatings with superior properties. Additionally, advancements in thermal spray techniques, such as high-velocity oxy-fuel (HVOF) and plasma spraying, have improved coating quality and efficiency.
- Focus on environmental sustainability: Thermal Spray offer environmental advantages compared to traditional coating methods. They can be applied without the use of harmful solvents or chemicals, reducing environmental pollution. Furthermore, Thermal Spray enable the repair and reconditioning of components, reducing the need for new replacements and minimizing waste.
Segments covered in the report:
By Product Type Outlook:
- Flame Spray
- Plasma Spray
- High-Velocity Oxy-Fuel (HVOF)
- Others
By End-Use Industry Outlook:
- Aerospace
- Automotive
- Medical
- Energy
- Others
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Regional Outlook:
- North America (U.S.A., Canada, Mexico)
- Europe (Italy, U.K., Germany, France, Rest of Europe)
- Asia Pacific (China, India, Japan, South Korea, Australia, Rest of APAC)
- Latin America (Chile, Brazil, Argentina, Peru, Rest of Latin America)
- Middle East & Africa (Saudi Arabia, U.A.E., South Africa, Rest of MEA)
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